Catalysis Europe
The leader in 3D printed tooling innovation.
Tools in half the time& half the cost.
Catalysis Is A Complete Solution Tool Maker That Uses 3D Printed Tooling.
We are the leader in thermoforming tooling innovation. We are leading the charge of bringing additive manufacturing to the thermoforming industry. Our 3D printed tooling is manufactured for a fraction of the time and cost of traditional tooling, with much more durability and quality when compared to traditional tooling.
Vacuum Forming Tooling
The vacuum forming process involves heating a plastic sheet until it is soft and stretched onto a single surface mold. Learn more.
Twin Sheet Tooling
Twin sheet thermoforming is the process of vacuum forming 2 sheets of plastic together simultaneously. Learn more.
Drape Forming Tooling
Drape forming is a process where a plastic sheet is heated then formed over a tool to make a part without the use of a vacuum. Learn more.
Fixturing
A variety of fixtures can be made for CNC trimming, assembly, and part check purposes. Learn more.
Foam Part Manufacturing Tooling
When it comes to foam part manufacturing tooling, we can either provide one tool for one part, or all tools needed for the entire vehicle in a manufacturing time of 3 weeks for prototype/low volume parts. Learn more.
Composite Part Manufacturing Tooling
Composite fabrication process involves a tool to shape the resin and reinforcement. Learn more.
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Vacuum Forming Tooling
The vacuum forming process involves heating a plastic sheet until it is soft and stretched onto a single surface mold. Where vacuum is applied to form the plastic over the mold surface to create the desired part.
Characteristics of a Catalysis 3D printed vacuum forming tool:
100% porous structure pulls a better quality part faster
Made from a non-conductive material so no cooling is required
Fully isotropic build avoids any delamination
Light sand blast finish eliminates A-side witness marks
Highest production project ran over 10.000 parts (5mm ABS)
Vacuum Forming Tooling
The vacuum forming process involves heating a plastic sheet until it is soft and stretched onto a single surface mold. Where vacuum is applied to form the plastic over the mold surface to create the desired part.
Characteristics of a Catalysis 3D printed vacuum forming tool:
100% porous structure pulls a better quality part faster
Made from a non-conductive material so no cooling is required
Fully isotropic build avoids any delamination
Light sand blast finish eliminates A-side witness marks
Highest production project ran over 10.000 parts (5mm ABS)
Characteristics of a Catalysis 3D printed twin sheet tool:
100% porous structure pulls a better quality part faster
Made from a non-conductive material so no cooling is required
Fully isotropic build avoids any delamination
Light sand blast finish eliminates A-side witness marks
Twin Sheet Tooling
Twin sheet thermoforming is the process of vacuum forming 2 sheets of plastic together simultaneously. The process involves the use of two molds. Once formed, the top and bottom molds are brought together quickly, so as not to lose surface temperature.
Twin Sheet Tooling
Twin sheet thermoforming is the process of vacuum forming 2 sheets of plastic together simultaneously. The process involves the use of two molds. Once formed, the top and bottom molds are brought together quickly, so as not to lose surface temperature.
Characteristics of a Catalysis 3D printed twin sheet tool:
100% porous structure pulls a better quality part faster
Made from a non-conductive material so no cooling is required
Fully isotropic build avoids any delamination
Light sand blast finish eliminates A-side witness marks
Drape Forming Tooling
Drape forming is a process where a plastic sheet is heated then formed over a tool to make a part without the use of a vacuum. Our process allows us to get the tools printed, processed and to our customers as quickly as possible.
Characteristics of a Catalysis 3D printed drape forming tool:
Fully isotropic build avoids any delamination
Light sand blast finish eliminates A-side witness marks
Capable of high volume production over 10.000 parts
Extremely fast print time allows us to get the tools printed, processed & to our customers as quickly as possible
Drape Forming Tooling
Drape forming is a process where a plastic sheet is heated then formed over a tool to make a part without the use of a vacuum. Our process allows us to get the tools printed, processed and to our customers as quickly as possible.
Characteristics of a Catalysis 3D printed drape forming tool:
Fully isotropic build avoids any delamination
Light sand blast finish eliminates A-side witness marks
Capable of high volume production over 10.000 parts
Extremely fast print time allows us to get the tools printed, processed & to our customers as quickly as possible
Fixtures Include:
CNC Trim Fixtures
QC Check Fixtures
Assembly Fixtures
Draw Boxes
Fixturing
A variety of fixtures can be made for CNC trimming, assembly, and part check purposes. The fixtures can accept and have rubber gaskets installed. In addition, the fixtures can be mounted to a box or mounting plate based on the customers needs. All fixtures use the same 3D printing technology, have the same design in order to save cost & time and are delivered together. Since all of the tools are made at the same time, this allows for an easier, more efficient time saving streamline process.
Fixturing
A variety of fixtures can be made for CNC trimming, assembly, and part check purposes. The fixtures can accept and have rubber gaskets installed. In addition, the fixtures can be mounted to a box or mounting plate based on the customers needs. All fixtures use the same 3D printing technology, have the same design in order to save cost & time and are delivered together. Since all of the tools are made at the same time, this allows for an easier, more efficient time saving streamline process.
Fixtures Include:
CNC Trim Fixtures
QC Check Fixtures
Assembly Fixtures
Draw Boxes
Foam Part Manufacturing Tooling
When it comes to foam part manufacturing tooling, we can either provide one tool for one part, or all tools needed for the entire vehicle in a manufacturing time of 3 weeks for prototype/low volume parts. Our 3D printed tooling technology enables tool designs that are not possible with traditional CNC manufacturing and has consistent thermal profiles by using integral copper water lines so each tool has the same thermal mass (similar shell thickness). Our 3D printed foam part manufacturing has a glossy tool surface finish, 85D scale hardness, strength required for 10-15 psi of foaming process, has a fully isotropic print structure and there is no delamination of the tool, meaning the tool will not separate (plastic tools will eventually separate).
Foam Part Manufacturing Tooling Applications include:
Automotive Seating
Airplane Seating
Motorcycle Seating
Foam Part Manufacturing Tooling
When it comes to foam part manufacturing tooling, we can either provide one tool for one part, or all tools needed for the entire vehicle in a manufacturing time of 3 weeks for prototype/low volume parts. Our 3D printed tooling technology enables tool designs that are not possible with traditional CNC manufacturing and has consistent thermal profiles by using integral copper water lines so each tool has the same thermal mass (similar shell thickness). Our 3D printed foam part manufacturing has a glossy tool surface finish, 85D scale hardness, strength required for 10-15 psi of foaming process, has a fully isotropic print structure and there is no delamination of the tool, meaning the tool will not separate (plastic tools will eventually separate).
Foam Part Manufacturing Tooling Applications include:
Automotive Seating
Airplane Seating
Motorcycle Seating
Characteristics of a Catalysis 3D printed composite part manufacturing tool:
Fully isotropic build avoids any delamination
Secondary coating gives a class A tool finish
Capable of high volume production
Extremely fast print time allows us to get the tools printed, processed & to our customers as quickly as possible
Composite Part Manufacturing Tooling
Composite fabrication process involves a tool to shape the resin and reinforcement. A tool is required to give the resin/fiber combination its shape prior to enduring the curing process.
Composite Part Manufacturing Tooling
Composite fabrication process involves a tool to shape the resin and reinforcement. A tool is required to give the resin/fiber combination its shape prior to enduring the curing process.
Characteristics of a Catalysis 3D printed composite part manufacturing tool:
Fully isotropic build avoids any delamination
Secondary coating gives a class A tool finish
Capable of high volume production
Extremely fast print time allows us to get the tools printed, processed & to our customers as quickly as possible
Our Technology Has Allowed Us To Truly Be A One-Stop-Shop For All Of Your Tooling Needs
Catalysis Additive Tooling was founded by utilizing a collective 60+ years of automotive engineering, tooling, and new model development experience. That experience combined with 10+ years of Additive Manufacturing/3D Printing research has allows us to develop the foundation of Catalysis and being able to offer our customers a complete solution to support their Development and Production needs.
FOUNDED ON EXPERIENCE
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Catalysis Additive Tooling GmbH
Haus-Gravener-Straße 191-193
D-40764 Langenfeld